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Delco Trailers : Excellence, One Trailer at a Time

Poppi BurkeMichael SommerfieldLily Sawyer
Delco Trailers MAIN
At A Glance
  • When we last spoke, Delco Trailers was in the midst of a transformative expansion, having opened a new 600,000 square foot manufacturing facility. Today, the Delco team has successfully transitioned its entire production to this cutting-edge facility.
  • The company’s ability to produce 150 to 200 trailers per week, with a capacity of 500 units in the same timeframe, positions it to respond effectively to market fluctuations.
  • Since 2024, Delco’s key automation processes have moved from implementation to full operation, resulting in enhanced proficiency, product quality, and capacity.  

A vision forged in family, Delco Trailers has grown from a small mom-and-pop business into a nationally recognized brand. We revisit the company, who has spent the last year expanding, innovating, and refining its processes.

EXCELLENCE, ONE TRAILER AT A TIME

The light-to-medium trailer market in the US has navigated a period of significant change over the last two years.  

Increasing tariffs – including a 25 percent charge on imported steel and aluminum – have increased costs for both manufacturers and consumers by raising the price of raw materials. 

This has fueled a fiercely competitive landscape, further intensified by the entry of new market players from Mexico, for example, who offer lower labor and material costs. 

Companies operating within this space are therefore focusing on enhancing their value proposition through pricing restructuring and continually prioritizing quality and customer service, while mergers and acquisitions play a pivotal role in reshaping market dynamics. 

As the sector continues to evolve, so does the focus for manufacturers. With consumers increasingly seeking state-of-the-art trailer features, lightweight designs, and advanced safety systems, those embracing innovation are best positioned to thrive.  

It is within this context that we revisit Delco Trailers (Delco), headquartered in Paris, Texas, to examine how its activities have developed. 

When we spoke last year, the company was in the midst of a transformative expansion, having opened a new 600,000 square foot (sqft) manufacturing facility.  

Today, the Delco team has successfully transitioned its entire production into this cutting-edge facility, demonstrating how the strategic investment has bolstered the company’s position and manufacturing efficiency – despite a backdrop of difficult market conditions. 

OPERATIONAL EXELLENCE IN ACTION

Since 2024, Delco’s key automation processes have moved from implementation to full operation, resulting in enhanced proficiency, product quality, and capacity.  

In addition, the automated powder coating line – a major focus for the company since last year – is now fully functional, with Delco having contracted Total Finishing Systems to implement the technology earlier this year.  

Meanwhile, the seamless flow of trailers from the welding process directly to the overhead rail for coating continues to streamline production and reduce manual handling.  

The efforts Delco has put into its finish line have paid off, with a consistent, high-quality finish for every unit, driving forward the brand’s reputation for durability and craftsmanship. 

With the automated wash bays implemented at the end of Q3 2024, this upgrade further automates the manufacturing process, freeing up manpower and ensuring greater consistency when preparing trailers for final finish.  

This integration not only boosts productivity but also reinforces Delco’s commitment to quality control at every stage of production. 

Beyond these tangible additions, Delco’s inward focus on refining internal processes remains. 

The company’s forecasting, for instance, has been fine-tuned to lower material inventory, while streamlined warehouse procedures have enabled Delco to keep better track of trailer components, eliminating inefficiencies and minimizing missing parts.  

An internal ordering system for in-house parts is now fully integrated, providing more efficient monitoring and control of components.  

These are just a few examples of small changes the company is making that collectively contribute to a more robust, organized, and scalable operation. 

STRENGTHENED BY INNOVATION

Delco’s strategic investments have fortified its position in a market that continues to deal with high production capacity and increased international competition.   

By enhancing its efficiency and product quality, the company has carved space for itself as it stands out from other industry players.   

Over the last two years, an influx of competitors has pushed trailer manufacturing companies to evolve, and Delco’s response has been to innovate and improve from within.  

The company’s trajectory from a small-scale operation in 2006 to a leading name in the trailer industry is a testament to this relentless focus on improvement. 

Delco’s investment in its 600,000 sqft facility has additionally allowed it to scale production while maintaining its core values of quality and consistency.  

The company’s ability to produce 150 to 200 trailers per week, with a capacity of 500 units in the same timeframe, positions it to respond effectively to market fluctuations and maintain a strong foothold in the light-to-medium trailer sector. 

COMMUNITY AT THE CORE

Delco’s business model remains deeply rooted in the strong relationships it cultivates with customers, suppliers, and employees.  

As a family-run operation, the company extends its values of trust and respect throughout this network.  

Consisting of nearly 180 independent retailers, Delco’s dealer partnerships are supported by a dedicated team that is committed to creating the best possible product. 

The company’s supplier relationships, meanwhile, many of which have lasted for nearly 20 years, are reinforced by the recent appointment of Purchasing Manager, Kevin Dyck, who is focused on building legacies and strengthening communities.  

The resulting stability in the supply chain has ensured timely procurement of quality products, which, in turn, has contributed to Delco’s reputation for reliability. 

The dedication and talent of the company’s nearly 200-strong staff base remains a core differentiator as it fosters an inclusive environment where every employee’s voice is heard and respected.  

By empowering its employees and celebrating their successes, Delco ensures that the passion of its workforce translates directly into the quality of its products.  

In March 2025, Delco hosted its annual Trailer Build-Off competition, which honors the next generation of builders by investing in and spotlighting emerging industry talent.  

This commitment was further underscored at Delco’s Family Day in May this year, which celebrated the company’s community roots and marked the second anniversary of its facility’s grand opening. 

The trailer market continues to evolve in 2025 with broader trends including the integration of smart technologies, a greater emphasis on lightweight materials, and rising demand for bespoke designs.  

Delco’s investments in automation and efficiency mean that it is primed to respond to these changes effectively.  

The company’s emphasis on building better, more consistent products, alongside its commitment to both its customers and employees, ensures Delco remains a resilient force in the light-to-medium trailer industry. 

Its journey from a small-scale operation to industry leader underscores the importance of a clear, long-term vision for the company.  

By continuously refining its processes, leveraging state-of-the-art facilities, and staying true to its core values, Delco is not just keeping pace with the market – it is helping to shape its future. 


2025 TRAILER TECH EXPO

The 2025 Trailer Tech Expo, powered by the North American Trailer Dealers Association (NATDA™), was held in Reno, Nevada, in February.  

The event focused on the technology and tools driving future trailer dealerships, including hands-on training from experts, networking opportunities, and key talks.  

Delco attended this year and, alongside connecting with many incredible dealers and industry professionals, was honored to be a finalist for the Customer Service Excellence award.  

The company was also proud to pay special mention to its very own Kyran Hollje, Marketing Director, who was named among the finalists for Woman of the Year. 

DELCO TRAILERS PARTNER

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Project Manager
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Poppi Burke is a Project Manager for Outlook Publishing. Poppi is responsible for showcasing corporate stories in our digital B2B magazines and Digital Platforms, and sourcing collaborations with Business Leaders, Brands, and C-suite Executives to feature in future editions.Poppi is actively seeking opportunities to collaborate. Reach out to Poppi to discover how you and your business could be our next cover story.
Project Manager
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Michael Sommerfield is a Project Manager for Outlook Publishing. Michael is responsible for showcasing corporate stories in our digital B2B magazines and Digital Platforms, and sourcing collaborations with Business Leaders, Brands, and C-suite Executives to feature in future editions. Michael is actively seeking opportunities to collaborate. Reach out to Michael to discover how you and your business could be our next cover story.
Senior Editor
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Lily Sawyer is an in-house writer for Manufacturing Outlook Magazine, where she is responsible for interviewing corporate executives and crafting original features for the magazine, corporate brochures, and the digital platform.